LEDRig
LED technology for a more efficient UV glass-fibre liner curing.
Mainlines & Laterals
From 6" to 24"
For pull-in glass-fibre liners
Cable length 650 ft.
LEDRig family of curing devices are designed for use with glass fibre reinforced polymer (GFRP) liners in the rehabilitation of sewer networks. Sewertronics’ patented cooling technology allows high efficiency of the LED modules, improving overall working and curing times compared with the traditional UV lamp systems.
LEDRig significantly reduces the electrical power requirements and the cost of ancillary equipment. Use Sewertronics’ online reporting application to create your own curing reports from a tablet or hand-held device whilst on site.
UV LED Advantages
Smart and efficient UV LED light radiation modules
Hi-efficiency LED modules take the best from every W of energy, limiting unproductive heat and minimizing the size of the power supply unit required, while simplifying your ancillary equipment on site.
LED ON, LED OFF. No ignition spacing.
No wasted time on lamps ignition spacing. Classic UV lamp solutions are forced to set sequential start-up due to the large amount of power drawn (peak) at lamp ignition. All LEDRIG modules are turned ON at the very same time, saving precious time on every job.
Switch LED off & head back home.
UV LED modules do not reach dangerous working temperatures. As soon as you are done with your curing job, you are ready to take the unit off the manhole and go back home. Another time saving factor to become more effective in the field. Cure more liners in a simpler and lighter way.
LED Curing is efficient
No ignition spacing
Optimized curing speeds
No injury risk due to hot parts
Does not require a large generator
Save time at the job site
Modular design
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The LEDRig UV LED modules are designed to be interconnected independently: the unit can control from 4 single modules up to 8 modules, including a front and rear camera modules.
Curing Speed
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The LEDRig curing system is designed to be versatile and the same time offer optimal curing speeds for its size and weight. These speeds will depend on the liner diameter and thickness. All these values are provided as a guide and may vary significantly depending on the type of liner and other conditions on the job site.
Patented Cooling Design
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LEDRig features a patented design for the cooling of the LED curing modules. A set of especially designed lobes and fins to dissipate the heat produced by the LED. The number, dimensions and shape of these lobes have been studied to ensure optimal transfer of energy to air in the conduction. This is normally done by compressor which also provides with the necessary pressure to elevate the liner to its correct position before curing.
LEDRig System Specifications
UV LIGHT SOURCE
UV Light Source
UV LED
UV-C Peak Wavelength
400nm
Lamp Life
(60K Cycles @ 15M)
1000h
Dimensions (LxWxH)
968x35x35 in.
Physical
Total Weight
39 lbs. (without centering skids)
Materials
Aluminium & Polyamide
Working Diameters
Inches
6" to 72"
Core Sensors
Internal Core Temp Sensor, Power Control (Optional)
Liner Temp Sensor
IR contactless Sensor (up to 4 – Optional)
Other Parameters Sensor
Pressure Sensor, Air Temp Sensor
Live Footage
Front & Rear CCD camera with large aperture lens & 150-degree field of view
Physical
Dimensions (LxWxH)
441 x 327 x 596 in.
Total Weight
496 lbs.
Material
Chassis based on stainless steel, aluminium, ABS
Support
Structure with 4 wheels
Computer
PLC
Siemens
Display
Main Monitor
10” installed within the C.U
Connectivity
WI-FI connectivity
2,4 GHz
Mode
AP
Internet Access
Socket RJ45 WAN, Mobile tethering via USB
Safety
Auto-stop function
Yes
Emergency Stop
Yes, Emergency Stop Button installed within the Control Unit
Power
Additional RCD switch
Power Requirements
Voltage
110 – 230V 50/60 Hz
Mains requirement
E-type or Std. Schuko wall socket
Conection
16 ft. power cord with V-lock system
Power
3000W
Mains requirement
Std. Schuko wall socket
Cable Reel
Motorized Cable Reel
Yes
Umbilical Cable
656 ft.
LEDRig End Caps (Set of 2)
On-Line reporting
LEDRig units record & store the main data from every curing job. Our online reporting feature, easy accessible via PC or handheld device with an internet connection, is a web based system that produces an instant reports that can be adopted and personalized to your needs, that includes: name of the contractor, client, project name, address, time & hour, curing time, LED head, start-finish manholes and contractor/client logo. Curing parameters can be all combined into a single report or addressed individually - air pressure, air temperature, LED temperature, curing speed, distance etc.
The right side of the screen displays a preview of the report. The left side displays a number of settings and all curing parameters to choose from. The final output report is a pdf file that can then be sent to your client or just saved for your own company records.
